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Home >> Chevrolet >> 2006 >> Cobalt LTZ >> Repair and Diagnosis >> External Pages >> Different car >> Section 677 (Engine Mechanical - 2.0L (LSJ)) >> Repair Instructions >> On-Vehicle Repair Instructions >> Intake Manifold Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2007 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the intake manifold gasket.
  2. Install the intake manifold.
    3. Fig 1: View Of Intake Manifold
    GM1339178Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice .
  3. Install the intake manifold nuts and bolts.

    Tighten:  Tighten the intake manifold nuts and bolts to 22 N.m (16 lb ft).

  4. Install the coolant hoses to the intake manifold.

    Tighten:  Tighten the hose clamps to 17 N.m (13 lb ft).

  5. Connect the electrical connector to the intake manifold.
    6. Fig 2: View Of Supercharger
    GM1339285Courtesy of GENERAL MOTORS CORP.
  6. Install the oil level indicator tube and bolt.

    Tighten:  Tighten the oil level indicator tube bolt to 10 N.m (89 lb in).

  7. Reposition the AC compressor and install the bolts.

    Tighten:  Tighten the bolts to 22 N.m (16 lb ft).

  8. Install the cooling fan assembly. Refer to Fan Shroud Replacement .
  9. Install the charged air coolant pump. Refer to Coolant Pump Replacement - Charge Air Cooler .
  10. Install the generator. Refer to Generator Replacement (RPO LSJ) .
  11. Connect the charged air cooling system inlet and outlet hoses.
  12. Fill the charged air cooling system. Refer to Draining and Filling Cooling System - Charge Air Cooling System .
  13. Install the supercharger. Refer to Supercharger Replacement .
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