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Home >> Chevrolet >> 2006 >> Cobalt LTZ >> Repair and Diagnosis >> External Pages >> Different car >> Section 670 (Hydraulic Brake System) >> Repair Instructions >> Brake Pedal Assembly Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2007 Pontiac G5 Pursuit, 2007 Pontiac G5, and 2007 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
  1. Release the electric power steering (EPS) wiring harness from the brake pedal bracket.
  2. Release the accelerator pedal position (APP) sensor jumper harness from the brake pedal bracket.
  3. Fig 1: View Of APP Sensor Harness Connector
    GM927716Courtesy of GENERAL MOTORS CORP.
  4. Disconnect the electrical connector from the APP sensor.
  5. Fig 2: View Of Brake Pedal Components
    GM878810Courtesy of GENERAL MOTORS CORP.
  6. Loosen the brake booster mounting nuts.
  7. Remove the retaining clip (4) and washer (3) from the brake pedal.
  8. Release the brake booster pushrod (2) from the brake pedal.
  9. Remove the brake booster mounting nuts.
  10. Remove the brake pedal bracket-to-steering column bracket bolt (1).
  11. Fig 3: View Of Brake Pedal Assembly
    GM878813Courtesy of GENERAL MOTORS CORP.
  12. Lower the brake pedal assembly to improve access for switch removal.
  13. Remove the stop lamp switch from the pedal bracket. Refer to Stop Lamp Switch Replacement .
  14. Remove the cruise control release switch, if equipped, from the pedal bracket. Refer to Cruise Release Switch Replacement .
  15. Remove the brake pedal assembly, with the accelerator pedal assembly from the vehicle.
  16. Fig 4: View Of Accelerator Pedal Position Assembly
    GM898158Courtesy of GENERAL MOTORS CORP.
  17. Remove the accelerator pedal mounting bolts and remove the pedal assembly.