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Home >> Chevrolet >> 2006 >> Cobalt LTZ >> Repair and Diagnosis >> External Pages >> Different car >> Section 670 (Hydraulic Brake System) >> Repair Instructions >> Brake Pedal Assembly Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2007 Pontiac G5 Pursuit, 2007 Pontiac G5, and 2007 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Accelerator Pedal Position Assembly
    GM898158Courtesy of GENERAL MOTORS CORP.
  1. Position the accelerator pedal assembly to the brake pedal bracket.
    2. NOTE: Refer to Fastener Notice .
  2. Install the accelerator pedal and sensor assembly mounting bolts.

    Tighten:  Tighten the bolts to 9 N.m (80 lb in).

    3. Fig 2: View Of Brake Pedal Assembly
    GM878813Courtesy of GENERAL MOTORS CORP.
  3. Install the brake pedal assembly, with the accelerator pedal assembly to the vehicle.
  4. Install the cruise control release switch, if equipped, to the pedal bracket. Refer to Cruise Release Switch Replacement .
  5. Install the stop lamp switch to the pedal bracket. Refer to Stop Lamp Switch Replacement .
  6. Move the brake pedal assembly to the installed position.
    7. Fig 3: View Of Brake Pedal Components
    GM878810Courtesy of GENERAL MOTORS CORP.
  7. Install the brake pedal bracket-to-steering column bracket bolt (1).

    Tighten:  Tighten the bolt to 25 N.m (18 lb ft).

  8. Loosely install the brake booster mounting nuts.
  9. Apply a thin coat of high temperature grease GM P/N 12345994 (Canadian P/N 10953501) to the pushrod pin on the brake pedal.
  10. Connect the brake booster pushrod (2) to the brake pedal.
  11. Install the washer (3) and retaining clip (4) to the brake pedal.
  12. Tighten the vacuum brake booster mounting nuts.

    Tighten:  Tighten the nuts to 17 N.m (14 lb ft).

  13. Adjust the stop lamp switch. Refer to Stop Lamp Switch Adjustment .
  14. Adjust the cruise control release switch, if equipped. Refer to Cruise Release Switch Adjustment .
    15. Fig 4: View Of APP Sensor Harness Connector
    GM927716Courtesy of GENERAL MOTORS CORP.
  15. Connect the electrical connector to the APP sensor.
  16. Secure the APP sensor jumper harness to the brake pedal bracket.
  17. Secure the EPS wiring harness to the pedal bracket.
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