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Home >> Chevrolet >> 2006 >> Cobalt LTZ >> Repair and Diagnosis >> External Pages >> Different car >> Section 651 (Battery, Charging System And Starting System) >> Repair Instructions >> Starter Motor Replacement (RPO LSJ) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2007 Pontiac G5 Pursuit, 2007 Pontiac G5, and 2007 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Identifying Starter Bolts & Starter
    GM1648192Courtesy of GENERAL MOTORS CORP.
  1. Position the starter to the engine.
    2. NOTE: Refer to Fastener Notice .
  2. Install the starter bolts.

    Tighten:  Tighten the bolts to 50 N.m (37 lb ft).

    3. Fig 2: View Of Engine Harness Terminal To Starter
    GM1656247Courtesy of GENERAL MOTORS CORP.
  3. Install the engine harness terminal (2) to the starter.
  4. Install the starter solenoid "S" terminal nut (1).

    Tighten:  Tighten the nut to 3 N.m (27 lb in).

    5. Fig 3: Identifying Engine Harness Terminal
    GM1650505Courtesy of GENERAL MOTORS CORP.
  5. Install the starter solenoid terminal (4) and the positive battery cable terminal (5) to the starter. Ensure that the anti-rotational tab on the positive battery cable terminal is correctly located into the indexing slot.
  6. Install the starter solenoid terminal nut (6).

    Tighten:  Tighten the nut to 11 N.m (97 lb in).

  7. Install the charge air cooler pump. Refer to Coolant Pump Replacement - Charge Air Cooler .
  8. Lower the vehicle.
  9. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
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