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Home >> Chevrolet >> 2006 >> Cobalt LTZ >> Repair and Diagnosis >> External Pages >> Different car >> Section 651 (Battery, Charging System And Starting System) >> Repair Instructions >> Battery Positive Cable Replacement (Battery to Underhood Junction Block) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2007 Pontiac G5 Pursuit, 2007 Pontiac G5, and 2007 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Battery Cable Assembly
    GM1656244Courtesy of GENERAL MOTORS CORP.
  1. From inside the vehicle, layout the positive battery cable assembly.
  2. Route the positive battery cable through the hole in the front of dash.
  3. From under the hood, route the positive battery cable under the junction block.
  4. Install the positive battery cable clip (1) to the junction block.
  5. Install the positive battery cable (3) from the body wiring harness clip (2).
    6. Fig 2: View Of Positive Battery Cable (To Starter) Terminal To Stud
    GM1656241Courtesy of GENERAL MOTORS CORP.
  6. Install the positive battery cable (to starter) terminal (2) to the stud.
    7. NOTE: Refer to Fastener Notice .
  7. Install the junction block nut (1).

    Tighten:  Tighten the nut to 17 N.m (13 lb ft).

  8. Install the junction block cover.
    9. Fig 3: View Of Positive Battery Cable Clip To Weld Stud
    GM1656243Courtesy of GENERAL MOTORS CORP.
  9. From inside the vehicle, seat the grommet (1) to the front of dash.
  10. Install the positive battery cable to the body wiring harness clips (3).
  11. Install the positive battery cable clip (2) to the weld stud.
    12. Fig 4: View Of Positive Battery Cable To Body Wiring Harness Clips
    GM1650320Courtesy of GENERAL MOTORS CORP.
  12. Install the positive battery cable to the body wiring harness clips (1).
    13. Fig 5: View Of Positive Battery Cable Clip To Floor Pan
    GM1656242Courtesy of GENERAL MOTORS CORP.
  13. Install the positive battery cable clip (4) to the floor pan.
  14. Install the positive battery cable clips (3) to the weld studs.
  15. Install the positive battery cable to the body clip (3).
  16. Install the positive battery cable clip (2) to the latch bar.
    17. Fig 6: View Of Cable Clip To Floor Pan
    GM1548552Courtesy of GENERAL MOTORS CORP.
  17. Install the positive battery cable clip (2) to the floor pan.
  18. Install the positive battery cable clips (1) to the weld studs.
    19. Fig 7: View Of Positive Battery Cable Electrical Connector To Body Harness Electrical Connector
    GM1656237Courtesy of GENERAL MOTORS CORP.
  19. Connect the positive battery cable electrical connector (9) to the body harness electrical connector (8).
  20. Install the positive battery cable to the battery.
  21. Tighten the positive battery cable bolt.

    Tighten:  Tighten the bolt to 17 N.m (13 lb ft).

  22. Close the positive battery cable (1) cover.
  23. Install the carpet. Refer to Floor Panel Carpet Replacement .
  24. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
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