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Home >> Chevrolet >> 2006 >> Cobalt LTZ >> Repair and Diagnosis >> External Pages >> Different car >> Section 641 (Heating, Ventilation, And Air Conditioning) >> Repair Instructions >> Evaporator Hose Assembly Replacement (RPO LSJ) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2007 Pontiac G5 Pursuit, 2007 Pontiac G5, and 2007 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
  1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging .
    2. Fig 1: View Of Compressor & Evaporator Hoses (2.0L)
    GM1403001Courtesy of GENERAL MOTORS CORP.
  2. Remove the compressor hose from the evaporator hose.
  3. Remove and discard the seal washer.
    4. Fig 2: Identifying Evaporator Hose Retainer Clamp
    GM1403000Courtesy of GENERAL MOTORS CORP.
  4. Remove the retainer clamp from the evaporator hose.
    5. Fig 3: View Of Evaporator Tube & Compressor Suction Hose At TXV
    GM872539Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: You may have to position the wires aside to remove the evaporator hose.
  5. Remove the condenser tube and the evaporator hose from the thermal expansion valve (TXV).
  6. Remove and discard the seal washers.
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