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Home >> Chevrolet >> 2006 >> Cobalt LTZ >> Repair and Diagnosis >> External Pages >> Different car >> Section 641 (Heating, Ventilation, And Air Conditioning) >> Repair Instructions >> Condenser Tube Replacement (RPOs L61, LE5) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2007 Pontiac G5 Pursuit, 2007 Pontiac G5, and 2007 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
  1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging .
  2. Raise the vehicle. Refer to Lifting and Jacking the Vehicle .
    3. Fig 1: View Of Condenser Tube And Seal Washer At Condenser
    GM872546Courtesy of GENERAL MOTORS CORP.
  3. Remove the condenser tube bolt and tube from the condenser.
  4. Remove and discard the sealing washers.
  5. Lower the vehicle.
  6. Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement .
    7. Fig 2: View Of Condenser Tube At Frame Rail (2.2L (L61))
    GM872542Courtesy of GENERAL MOTORS CORP.
  7. Remove the condenser tube from the frame rail.
    8. Fig 3: View Of Condenser Tube At Front Of Dash (2.2L (L61))
    GM872537Courtesy of GENERAL MOTORS CORP.
  8. Remove the condenser tube from the front of dash.
    9. Fig 4: View Of Evaporator Tube & Compressor Suction Hose At TXV
    GM872539Courtesy of GENERAL MOTORS CORP.
  9. Remove the condenser tube and evaporator hose from the thermal expansion valve (TXV).
  10. Remove and discard the seal washer.
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