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Home >> Chevrolet >> 2005 >> Optra5 LS, Standard >> Repair and Diagnosis (Single Page) >> Brakes >> Parking Brake System >> Park Brake >> Repair Instructions >> Park Brake Adjustment (Rear Disc) >> Adjustment Procedure

Adjustment Procedure

  1. Release the park brake.
  2. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  3. Turn the rear wheel by hand in order to test the amount of drag in the park brake.
  4. Apply the park brake.
  5. Test the amount of drag in the park brake. If the park brake does NOT apply and release properly, continue with this procedure.
  6. Release the park brake.
  7. Remove the rear wheels. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  8. Remove the rear brake calipers. Refer to Brake Caliper Replacement - Rear in Disc Brakes.
  9. Remove the rear brake rotors. Refer to Brake Rotor Replacement - Rear in Disc Brakes.
  10. Fig 1: View Of Rear Hub Retaining Pin
    GM1290294Courtesy of GENERAL MOTORS CORP.
  11. Disconnect the park brake cable from the park brake lever on each side of the vehicle.
  12. Inspect and replace any parts of doubtful strength or quality. This can be shown by discoloration from heat or stress.
  13. Fig 2: Measuring Shoe Assembly Diameter
    GM1307959Courtesy of GENERAL MOTORS CORP.
  14. Using a vernier caliper, measure the shoe assembly diameter as closely as possible to the center of the lining material.
  15. Adjust the shoe assembly to 167.6-167.8 mm (6.60-6.61 in). Turn the adjuster nut clockwise to increase the diameter.
  16. Inspect and install the rear brake rotors. Refer to Brake Rotor Replacement - Rear in Disc Brakes.
  17. Fig 3: View Of Rear Hub Retaining Pin
    GM1290294Courtesy of GENERAL MOTORS CORP.
  18. Install the park brake cable to the park brake lever on each side of the vehicle.
  19. Apply the park brake. Stop after hearing 2 clicks.
  20. Turn the rear rotor by hand until the wheel begins to drag.
  21. Release the park brake.
  22. Turn the rear rotor by hand to inspect the drag. Adjust the cable if necessary.
  23. Repeat the process for the other rear wheel. Adjust the cable if necessary.
  24. Install the rear brake calipers. Refer to Brake Caliper Replacement - Rear in Disc Brakes.
  25. Install the rear wheels. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  26. Lower the vehicle.