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Home >> Chevrolet >> 2005 >> Malibu Maxx >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Engine Mechanical - 2.2L (L61)) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Water Pump Installation

Water Pump Installation

WARNING: This page is about a different variant/trim than selected.

Prior to installing the water pump, read the entire procedure. Pay special attention to avoid part damage and to ensure proper sealing.

    Fig 1: View Of Water Pump Assembly
    GM412423Courtesy of GENERAL MOTORS CORP.
  1. Install the water pump assembly.
  2. Install the water pump bolts. Finger tighten the bolts.
  3. NOTE: Refer to Fastener Notice in Cautions and Notices.
  4. Tighten the water pump bolts.

    Tighten:  Tighten the bolts to 25 N.m (18 lb ft).

  5. Apply sealant GM P/N 12346004 (Canadian P/N 10953480) or equivalent to the water pump drain plug.
  6. Install the water pump drain plug, if necessary.

    Tighten:  Tighten the water pump drain plug to 20 N.m (15 lb ft).

  7. Fig 2: View Of Water Feed Tube
    GM746078Courtesy of GENERAL MOTORS CORP.
  8. Install the water feed tube.
  9. Lubricate the feed tube O-ring with antifreeze.
  10. Install the water feed tube by twisting and pushing toward the water pump. Take care not to tear or damage the O-ring.
  11. Install the thermostat housing to block bolts.

    Tighten:  Tighten the bolts to 10 N.m (89 lb in).

  12. Fig 3: View Of Water Pipe Support Bracket
    GM856306Courtesy of GENERAL MOTORS CORP.
  13. Install the water pipe support bracket and bolts.

    Tighten:  Tighten the water pipe support bracket bolts to 10 N.m (89 lb in).

  14. Fig 4: View Of Engine Coolant Temperature Sensor
    GM746068Courtesy of GENERAL MOTORS CORP.
  15. Install the engine coolant temperature sensor by hand.
  16. Tighten the engine coolant temperature sensor.

    Tighten:  Tighten the engine coolant temperature sensor to 20 N.m (15 lb ft).