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Home >> Chevrolet >> 2005 >> Malibu Maxx >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Engine Mechanical - 2.2L (L61)) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Lower Crankcase Installation

Lower Crankcase Installation

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Tools Required 

J 45059  Angle Meter. See Special Tools .

    Fig 1: View Of Crankshaft Bearing Inserts
    GM412440Courtesy of GENERAL MOTORS CORP.
  1. Install the upper crankshaft bearings and lubricate bearing surfaces with engine oil.
  2. Fig 2: Installing Crankshaft On Journals
    GM412438Courtesy of GENERAL MOTORS CORP.
  3. Install the crankshaft on the journals.
  4. Fig 3: Identifying Crankshaft Bearing Inserts
    GM412444Courtesy of GENERAL MOTORS CORP.
  5. Install the lower bearing halves, without grooves, into the lower crankcase. Apply oil to bearing surfaces.
  6. Fig 4: Applying Sealer To Surfaces Of Engine Block To Bedplate Mating Surfaces
    GM412491Courtesy of GENERAL MOTORS CORP.
  7. Apply sealer GM P/N 12346286 (Canadian P/N 10953472) to the surfaces of the engine block to bedplate mating surfaces.
  8. Fig 5: View Of Upper & Lower Crankcase W/Bolts
    GM412435Courtesy of GENERAL MOTORS CORP.
  9. Install the lower crankcase. Tap gently into place with a suitable tool if necessary. Ensure it is aligned properly on the dowels.
  10. Fig 6: Identifying Crankshaft Bearing Bolt Tightening Sequence
    GM466499Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  11. Install the NEW crankshaft bearing bolts in sequence finger tight.
    1. Tighten the crankshaft bearing bolts in sequence.

      Tighten:  Tighten the crankshaft bearing bolts to 20 N.m (15 lb ft).

    2. Tighten the crankshaft bearing bolts in sequence using the J 45059  . See Special Tools .

      Tighten:  Tighten the crankshaft bearing bolts 70 degrees using the angle meter.

  12. Fig 7: Lower Crankcase Perimeter Bolt Tightening Sequence
    GM466531Courtesy of GENERAL MOTORS CORP.
  13. Tighten the lower crankcase perimeter bolts in sequence.

    Tighten:  Tighten the lower crankcase perimeter bolts to 25 N.m (18 lb ft).