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Home >> Chevrolet >> 2005 >> Malibu Maxx >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Engine Mechanical - 2.2L (L61)) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Exhaust Manifold Removal

Exhaust Manifold Removal

WARNING: This page is about a different variant/trim than selected.
    Fig 1: Removing Exhaust Manifold Heat Shield
    GM1179612Courtesy of GENERAL MOTORS CORP.
  1. Remove the exhaust manifold heat shield.
    2. Fig 2: View Of Block Heater
    GM825111Courtesy of GENERAL MOTORS CORP.
  2. Remove the block heater if equipped.
    3. Fig 3: Removing Oxygen Sensor
    GM1179620Courtesy of GENERAL MOTORS CORP.
  3. Remove the oxygen sensor.
    4. Fig 4: Removing Exhaust Manifold And Catalytic Converter Assembly
    GM1179623Courtesy of GENERAL MOTORS CORP.
  4. Remove and discard the exhaust manifold to cylinder head retaining nuts.
  5. Remove the exhaust manifold and catalytic converter assembly.
  6. Clean all of the sealing surfaces.
  7. If the exhaust manifold and catalytic converter assembly is being replaced, transfer the following parts:
    • The exhaust manifold heat shield
    • The oxygen sensor
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