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Home >> Chevrolet >> 2005 >> Malibu Maxx >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Engine Mechanical - 2.2L (L61)) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Cylinder Head Assemble

Cylinder Head Assemble

WARNING: This page is about a different variant/trim than selected.

Tools Required

    Fig 1: View Of Cylinder Head Plugs
    GM412478Courtesy of GENERAL MOTORS CORP.
    NOTE: In order to avoid damage, install the spark plugs after the cylinder head has been installed on the engine.
  1. Install NEW cylinder head plugs. Coat the plugs with sealer GM P/N 12345382 (Canadian P/N 10953489) or equivalent.
  2. Fig 2: Inspecting Valve Spring For Squareness
    GM40075Courtesy of GENERAL MOTORS CORP.
  3. Inspect the valve springs. Refer to Engine Mechanical Specifications  for the tolerances.
  4. Look for the following conditions when inspecting the valve springs:
    • Expanded height
    • Unparallel spring ends
    • Spring tension using J 9666  . See Special Tools .
    • Any distorted springs should be replaced
  5. Fig 3: Applying Prussian Blue
    GM412480Courtesy of GENERAL MOTORS CORP.
  6. Assemble the valves.
  7. Use the following steps to measure valve runout:
    1. Apply a dab of Prussian blue on the entire valve face. Seat the valve but do not rotate it. The Prussian blue traces transferred to the valve seat are an indication of concentricity of the valve seat.
    2. Clean all traces of Prussian blue.
    3. Apply a dab of Prussian blue on the valve seat and repeat the check. The traces of Prussian blue transferred to the valve face indicates valve face concentricity.
  8. Fig 4: Identifying Engine Valves
    GM412477Courtesy of GENERAL MOTORS CORP.
  9. Replace the valves, if required.
  10. Fig 5: Installing Valve Seals
    GM412481Courtesy of GENERAL MOTORS CORP.
  11. Install the new valve seals. Fully seat the seals on the valve guides.
  12. Fig 6: View Of Valve Springs
    GM412475Courtesy of GENERAL MOTORS CORP.
  13. Install the spring.
  14. Fig 7: Identifying Valve Spring Retainers
    GM412474Courtesy of GENERAL MOTORS CORP.
  15. Install the retainer.
  16. Using the J 8062  and the J 43963  , compress the valve spring. See Special Tools .
  17. Install the valve keys.
  18. Slowly release the J 8062  and the J 43963  from the valve/spring assembly. See Special Tools .
  19. Inspect for proper valve key seating.
  20. Fig 8: Measuring Valve Spring Installed Height
    GM64315Courtesy of GENERAL MOTORS CORP.
  21. Measure the valve installed height using a ruler. Measure from the base of the valve spring to the top of the valve. Refer to Engine Mechanical Specifications  for the correct specification.
  22. Install the remaining valves, springs, and other components.
  23. Fig 9: Identifying Cylinder Head Air Bleed Tube
    GM1244844Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  24. Install the cylinder head air bleed tube.

    Tighten:  Tighten the bolts to 15 N.m (133 lb in).