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Home >> Chevrolet >> 2005 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different car >> Section 707 (Automatic Transaxle - 4T80-E - Removal & Installation, Service, Overhaul, Troubleshooting & Diagnosis) >> Repair Instructions - Off Vehicle >> Case Extension Install/Final Drive End Play Check >> Tools Required

Tools Required

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    Fig 1: View Of Case Extension Seal
    GM15514Courtesy of GENERAL MOTORS CORP.
  1. Inspect the case to case extension seal (126).
  2. Inspect the case extension mating surface for damage.
  3. Fig 2: View Of Case Extension Components
    GM11839Courtesy of GENERAL MOTORS CORP.
  4. Install the following parts:
    • The selective washer (133)
    • The thrust washer (132)
    • The case extension seal (126)
    • The case extension (134)
  5. Fig 3: Identifying Case Extension Bolts
    GM15520Courtesy of GENERAL MOTORS CORP.
  6. Apply pip thread sealant GM P/N 12346004 to bolt threads before installation. Install the case extension bolts (128, 129).
  7. Hand tighten bolts (128, 129) until case extension (134) is seated onto case.
  8. Fig 4: Measuring End Play Clearance Using J 25025-7A, J 8001 & J 28585
    GM15522Courtesy of GENERAL MOTORS CORP.
    NOTE: Failure to ensure that proper end play clearance exists, could lead to internal component damage.
  9. Install the long J 25025-7A  and the J 8001  . See Special Tools .
  10. Position the dial indicator with the stem contacting the output shaft (112). Set the dial indicator to zero.
  11. Insert the J 28585  through the vehicle speed sensor bore and lift the speed sensor rotor for measurement. Protect the bore with a piece of wood or a suitable piece of plastic.
  12. Proper end play clearance is 0.15-0.65 mm (Eng. Spec.).
  13. Record measured specification and, if necessary, adjust the clearance with the proper thickness selective thrust washer on reassembly. Refer to step  3.
  14. Remove the dial indicator set and the post.
  15. Fig 5: Identifying Case Extension Bolts & Studs
    GM15516Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice .
  16. Install the stud (127).

    Tighten: 

    • Tighten the bolt (128) and the stud (127) to 50-55 N.m (37-40 lb ft).
    • Tighten the bolt (129) to 20-27 N.m (15-20 lb ft).