Installation Procedure
WARNING: This page is about a different variant/trim than selected.
- Install the fuel tank insulators (6).
- Remove the caps from the fuel and EVAP pipes.
- Install the fuel fill hose to the fuel tank.
Tighten: Tighten the fuel fill hose clamp to 2.75 N.m (24 lb in).
- Install the fuel sender assembly to the fuel tank. Refer to Fuel Sender Assembly Replacement .
- Connect the EVAP pipe to the roll-over valves and the retainer clips.
- With the aid of an assistant, position and support the fuel tank.
- Raise the fuel tank slightly.
- Connect the electrical connectors to the fuel sender and the fuel pressure sensor.
- Connect the fuel feed pipe and the fuel return pipe to the fuel sender. Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
- Raise the tank fully.
- Install the fuel tank straps (2).
- Install the new attaching bolts (1) to the fuel tank strap.
Tighten: Tighten the fuel tank strap attaching bolts to 20.5 N.m (15 lb ft).
- Connect the rear EVAP pipe (1) to the EVAP canister.
- Connect the fuel fill hose to the fuel fill pipe.
Tighten: Tighten the fuel fill hose clamp to 2.75 N.m (24 lb in).
- Lower the vehicle.
- Refill the fuel tank.
- Tighten the fuel filler cap.
- Connect the negative battery cable.
- Inspect for leaks:
- Turn ON the ignition for 2 seconds.
- Turn OFF the ignition for 10 seconds.
- Turn ON the ignition.
- Inspect for fuel leaks.
NOTE:
Refer to Fastener Notice
in Cautions and Notices.
IMPORTANT:
When removing or replacing the fuel tank, the fuel tank support fasteners should never be reused. Always use new fasteners when installing the fuel tank.