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Home >> Chevrolet >> 2005 >> Aveo Base, 4D Hatchback >> Repair and Diagnosis >> Transmission >> Manual Transmission Clutch System >> Repair Instructions >> Clutch Pedal Free Travel Adjustment (Hydraulic) >> Adjustment Procedure

Adjustment Procedure

    Fig 1: Depressing Clutch Pedal Lightly
    GM1251790Courtesy of GENERAL MOTORS CORP.
  1. Determine the clutch pedal play. Depress the clutch pedal lightly with your hand and measure the distance when you feel resistance.
  2. Fig 2: Clutch Pedal Play & Locknut
    GM1251792Courtesy of GENERAL MOTORS CORP.
  3. Adjust the clutch pedal play. Loosen the locknut and turn the pushrod.
  4. Tighten the locknut after adjustment.

    Specification:  The clutch pedal play is 10-12 mm (0.4-0.5 in).

  5. Fig 3: Measuring The Clutch Pedal Travel
    GM1251794Courtesy of GENERAL MOTORS CORP.
  6. Measure the clutch pedal travel. Press the clutch pedal all the way to the floor. Measure from the starting position to the ending position.
  7. Adjust the clutch pedal travel. Loosen the locknut and turn the bolt.
  8. Tighten the locknut after adjustment.

    Specification:  The clutch pedal travel is 120-125 mm (4.7-4.9 in).