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Home >> Chevrolet >> 2005 >> Aveo Base, 4D Hatchback >> Repair and Diagnosis >> External Pages >> Different car >> Section 55 (Manual Transmission Clutch System) >> Repair Instructions >> Clutch Pedal Replacement (Cable) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Suzuki Swift + and 2004 Chevrolet Aveo. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Clutch Pedal Shaft & Bracket
    GM1375130Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Be sure to coat the clutch pedal shaft, the bushings and the spring with grease.
  1. Install the clutch pedal return spring.
  2. Install the clutch pedal mounting shaft bushings.
  3. Install the clutch pedal to the mounting bracket.
  4. Install the clutch pedal shaft.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  5. Install the clutch pedal shaft nut.

    Tighten:  Tighten the clutch pedal mounting shaft nut to 20 N.m (15 lb ft).

  6. Re-attach the clutch pedal return spring to the clutch pedal.
  7. Install the clutch cable. Refer to Clutch Control Cable Replacement .
  8. Adjust the clutch cable. Refer to Clutch Assembly Adjustment .