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Home >> Chevrolet >> 2005 >> Aveo Base, 4D Hatchback >> Repair and Diagnosis >> External Pages >> Different car >> Section 55 (Manual Transmission Clutch System) >> Repair Instructions >> Clutch Master Cylinder Assembly Overhaul >> Assembly Procedure

Assembly Procedure

WARNING: This page is about a different car, the 2004 Suzuki Swift + and 2004 Chevrolet Aveo. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Clutch Master Cylinder Wall, Piston & Pushrod Assembly
    GM1251821Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Safety Glasses Caution in Cautions and Notices.
  1. Apply clean fluid to the piston assembly cup and insert the piston assembly and the pushrod assembly into the master cylinder body.
  2. Fig 2: Boot & Piston Stop Ring
    GM1251820Courtesy of GENERAL MOTORS CORP.
  3. Install the piston stop ring using ring pliers. Install the boot.
  4. Install the clutch master cylinder assembly into the vehicle. Refer to Clutch Master Cylinder Replacement .