Exhaust Manifold Installation

WARNING: This page is about a different car, the 2004 Suzuki Swift + and 2004 Chevrolet Aveo. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Installing And Tightening Sequence Of Exhaust Manifold Retaining Nuts

Courtesy of GENERAL MOTORS CORP.

Install the exhaust manifold and gasket.

NOTE: Refer to Fastener Notice in Cautions and Notices.

Install the exhaust manifold retaining nuts and tighten in the sequence shown.
Tighten: Tighten the exhaust manifold retaining nuts to 25 N.m (18 lb ft).

Fig 2: View Of Exhaust Manifold Nuts And Pup Converter

Courtesy of GENERAL MOTORS CORP.

Install the exhaust manifold nuts to the catalytic converter.
Tighten: Tighten the exhaust manifold nuts to 40 N.m (30 lb ft).

Fig 3: View Of Exhaust Manifold Heat Shield And Bolts

Courtesy of GENERAL MOTORS CORP.

Install the heat shield.
Tighten: Tighten the heat shield bolts to 13 N.m (10 lb ft).
Connect the oxygen sensor connector.
Connect the negative battery cable.