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Home >> Chevrolet >> 2005 >> Aveo Base, 4D Hatchback >> Repair and Diagnosis >> External Pages >> Different car >> Section 42 (Front Drive Axle) >> Repair Instructions >> Wheel Drive Shaft Outer Joint and Seal Replacement (Manual) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Suzuki Swift + and 2004 Chevrolet Aveo. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the seal onto the axle shaft.
    Fig 1: View Of Seal And Joint Assembly
    GM1242035Courtesy of GENERAL MOTORS CORP.
  2. Fill the joint seal with 110-130 grams (3.9-4.6 ounces) of the recommended grease. Repack the joint with 110-130 grams (3.9-4.6 ounces) of the recommended grease.
  3. Fig 2: View Of Large Seal Retaining Clip And Small Seal Retaining Clamp
    GM1242036Courtesy of GENERAL MOTORS CORP.
  4. Install a new large seal retaining clamp and a new small seal retaining clamp.
  5. Fig 3: Crimping New Small Seal Retaining Clamp And New Large Seal Retaining Clamp With J 35566
    GM1242034Courtesy of GENERAL MOTORS CORP.
  6. Crimp the new small seal retaining clamp and the new large seal retaining clamp using the J 35566  (1). See Special Tools and Equipment .
  7. Install the cross groove joint seal assembly. Refer to Wheel Drive Shaft Inner Joint and Seal Replacement (Automatic) Wheel Drive Shaft Inner Joint and Seal Replacement (Manual) .