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Home >> Chevrolet >> 2005 >> Aveo Base, 4D Hatchback >> Repair and Diagnosis >> External Pages >> Different car >> Section 42 (Front Drive Axle) >> Repair Instructions >> Wheel Drive Shaft Outer Joint and Seal Replacement (Automatic) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2004 Suzuki Swift + and 2004 Chevrolet Aveo. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the drive axle from the vehicle. Refer to Inner Shaft and/or Housing Replacement - Front Drive Axle .
  2. Remove the large seal retaining clamp using J 35566  (1). See Special Tools and Equipment . Discard the clamp.
    Fig 1: View Of Large Seal Retaining Clamp With J 35566
    GM1242025Courtesy of GENERAL MOTORS CORP.
  3. Remove the small seal retaining clamp. Discard the clamp.
  4. Degrease the joint.
  5. Spread the snap ring using the J 8059  and remove the outer joint and the axle shaft. See Special Tools and Equipment .
    Fig 2: Removing/Installing The Outer Joint And The Axle Shaft Snap Ring
    GM1242026Courtesy of GENERAL MOTORS CORP.
    6. CAUTION: The outer joint is designed to be replaced as a one piece unit. Do not attempt to disassemble or service the outer joint. Improper service will affect both performance of the vehicle and could cause personal injury or vehicle damage.
  6. Remove the seal from the joint assembly.
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