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Home >> Chevrolet >> 2005 >> Aveo Base, 4D Hatchback >> Repair and Diagnosis >> External Pages >> Different car >> Section 42 (Front Drive Axle) >> Repair Instructions >> Wheel Drive Shaft Outer Joint and Seal Replacement (Automatic) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Suzuki Swift + and 2004 Chevrolet Aveo. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the seal onto the axle shaft.
  2. Spread the snap ring using the J 8059  and remove the outer joint and the axle shaft. See Special Tools and Equipment .
  3. Fill the joint seal with 110-130 g (3.9-4.6 ounces) of the recommended grease. Repack the joint with 110-130 g (3.9-4.6 ounces) of the recommended grease.
    Fig 1: View Of Seal And Joint Assembly
    GM1242026Courtesy of GENERAL MOTORS CORP.
    4. Fig 2: View Of Large Seal Retaining Clamp With J 35566
    GM1242025Courtesy of GENERAL MOTORS CORP.
  4. Install a new large seal retaining clamp and a new small seal retaining clamp.
  5. Crimp the new small seal retaining clamp and the new large seal retaining clamp using the J 35566  (1). See Special Tools and Equipment .
  6. Install the drive axle shaft to the vehicle. Refer to Inner Shaft and/or Housing Replacement - Front Drive Axle .
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