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Home >> Chevrolet >> 2005 >> Aveo Base, 4D Hatchback >> Repair and Diagnosis >> External Pages >> Different car >> Section 42 (Front Drive Axle) >> Repair Instructions >> Wheel Drive Shaft Inner Joint and Seal Replacement (Manual) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Suzuki Swift + and 2004 Chevrolet Aveo. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install a new small seal retaining clamp onto the seal. Do not crimp.
  2. Install the seal onto the axle shaft.
    Fig 1: View Of Axle Shaft And Joint Assembly
    GM1242031Courtesy of GENERAL MOTORS CORP.
  3. Install the joint assembly onto the axle shaft.
  4. Install the shaft retaining ring using the J 8059  (1). See Special Tools and Equipment .
    Fig 2: View Of Shaft Retaining Ring With J 8059
    GM1242032Courtesy of GENERAL MOTORS CORP.
  5. Fill the joint assembly with 120-140 grams (4.2-4.9 ounces) of the recommended grease. Repack the tripot with 120-140 grams (4.2-4.9 ounces) of the recommended grease.
  6. Install the new large seal retaining clamp.
  7. Crimp the new large seal retaining clamp using the J 35566  (1). See Special Tools and Equipment .
    Fig 3: Crimping New Large Seal Retaining Clamp With J 35566
    GM1242038Courtesy of GENERAL MOTORS CORP.
  8. Crimp the new small retaining clamp using the J 35566  (1). See Special Tools and Equipment .
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