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Home >> Chevrolet >> 2005 >> Aveo Base, 4D Hatchback >> Repair and Diagnosis >> External Pages >> Different car >> Section 42 (Front Drive Axle) >> Repair Instructions >> Wheel Drive Shaft Inner Joint and Seal Replacement (Automatic) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2004 Suzuki Swift + and 2004 Chevrolet Aveo. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the drive axle from the vehicle. Refer to Inner Shaft and/or Housing Replacement - Front Drive Axle .
  2. Using J 35566  (1) remove the large seal retaining clamp. See Special Tools and Equipment . Discard the clamp.
    Fig 1: View Of Drive Axle Large Seal Retaining Clamp
    GM1242027Courtesy of GENERAL MOTORS CORP.
  3. Using J 35566  (1) remove the small seal retaining clamp. See Special Tools and Equipment . Discard the clamp.
    4. Fig 2: View Of Joint Housing And Boot
    GM1242028Courtesy of GENERAL MOTORS CORP.
  4. Separate the joint housing from the boot.
  5. Degrease the tripot assembly.
  6. Remove the shaft retaining ring using the J 8059  . See Special Tools and Equipment .
    Fig 3: Removing/Installing Tripot Assembly Retaining Ring with J 8059
    GM1242029Courtesy of GENERAL MOTORS CORP.
    7. Fig 4: View Of Tripot Joint And Axle Shaft
    GM1242030Courtesy of GENERAL MOTORS CORP.
  7. Remove the tripot and the tripot joint retaining ring from the axle shaft.
  8. Remove the tripot joint seal from the axle shaft.
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