LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2005 >> Aveo Base, 4D Hatchback >> Repair and Diagnosis >> External Pages >> Different car >> Section 42 (Front Drive Axle) >> Repair Instructions >> Wheel Drive Shaft Inner Joint and Seal Replacement (Automatic) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Suzuki Swift + and 2004 Chevrolet Aveo. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Tripot Joint And Axle Shaft
    GM1242030Courtesy of GENERAL MOTORS CORP.
  1. Install a new small seal retaining clamp onto the seal.
  2. Install the seal onto the axle shaft.
    3. Fig 2: Removing/Installing Tripot Assembly Retaining Ring with J 8059
    GM1242029Courtesy of GENERAL MOTORS CORP.
  3. Install the shaft retaining ring onto the axle shaft using the J 8059  (1). See Special Tools and Equipment .
    4. Fig 3: View Of Tripot Joint Housing And Boot
    GM1242028Courtesy of GENERAL MOTORS CORP.
  4. Fill the tripot housing with 195-215 g (6.9-7.6 ounces) of the recommended grease. Repack the tripot with 195-215 g (6.9-7.6 ounces) of the recommended grease.
  5. Install the boot to the joint housing.
    6. Fig 4: View Of Drive Axle Large Seal Retaining Clamp
    GM1242027Courtesy of GENERAL MOTORS CORP.
  6. Install a new large seal retaining clamp. Crimp the large seal retaining clamp using the J 35566  (1). See Special Tools and Equipment .
  7. Crimp the new small seal retaining clamp using the J 35566  (1). See Special Tools and Equipment .
  8. Install the drive axle shaft to the vehicle. Refer to Inner Shaft and/or Housing Replacement - Front Drive Axle .
scientia non olet · About LEMON Manuals