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Home >> Chevrolet >> 2005 >> Aveo Base, 4D Hatchback >> Repair and Diagnosis >> External Pages >> Different car >> Section 36 (Battery, Charging System And Starting System) >> Repair Instructions >> Starter Motor Replacement (1.2L SOHC) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Suzuki Swift + and 2004 Chevrolet Aveo. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Starter, Solenoid Nut, And Mounting Bolts
    GM1343831Courtesy of GENERAL MOTORS CORP.
  1. Install the starter to the engine.
    2. NOTE: Refer to Fastener Notice in Cautions and Notices.
  2. Install the starter mounting bolts and starter solenoid nut.

    Tighten: 

    • Tighten the starter mounting bolts to 23 N.m (17 lb ft).
    • Tighten the starter solenoid nut to 15 N.m (11 lb ft).

    3. Fig 2: View Of Engine Oil Temperature Harness Connector, Electrical Cable, Ground Bolt And Harness Clip
    GM1343826Courtesy of GENERAL MOTORS CORP.
  3. Install the ground bolt (3).

    Tighten:  Tighten the ground bolt to 41 N.m (30 lb ft).

  4. Install the harness clip bolt (4).

    Tighten:  Tighten the harness clip bolt to 12 N.m (106 lb in).

  5. Connect the engine oil temperature sensor connector (2).
  6. Connect the negative battery cable.
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