Assembly Procedure

WARNING: This page is about a different car, the 2004 Suzuki Swift + and 2004 Chevrolet Aveo. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: View Of Brushes And Small Tool

Courtesy of GENERAL MOTORS CORP.

Install the stator/rectifier/brush housing assembly into the rear housing and inserting a small tool (2) into the housing to hold down the brushes (1).

NOTE: Refer to Fastener Notice in Cautions and Notices.

Fig 2: Stator Bolts And Nut And Screws

Courtesy of GENERAL MOTORS CORP.

Install the stator bolts and nut and screws.
Tighten:
- Tighten the brush holder/regulator/rectifier screws to 12 N.m (106 lb in).
- Tighten the battery positive terminal nut to 7 N.m (62 lb in).

Fig 3: View Of Support Plate And Screws

Courtesy of GENERAL MOTORS CORP.

Install the bearing to the housing and install the bearing plate screws.
Tighten: Tighten the front bearing plate screws to 8 N.m (71 lb in).

Fig 4: View Of Front Housing, Rotor, And Collars

Courtesy of GENERAL MOTORS CORP.

Install the front housing, and collars to the rotor.
Install the rotor assemblies to the rear housing.

Fig 5: View Of Rotor, Pulley, And Pulley Nut

Courtesy of GENERAL MOTORS CORP.

Place the pulley upwards and carefully vise the rotor using a soft cloth.
Install the generator pulley and nut.
Tighten: Tighten the pulley nut to 110 N.m (81 lb ft).
Assemble the 2 halves of the generator and align to the marks, and install the generator housing through-bolts.
Tighten: Tighten the through-bolts to 10 N.m (89 lb in).
Install the generator. Refer to Generator Replacement (1.2L SOHC) .