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Home >> Chevrolet >> 2005 >> Aveo Base, 4D Hatchback >> Repair and Diagnosis >> External Pages >> Different car >> Section 27 (Engine Controls - 1.6L (L91) (Introduction)) >> Repair Instructions >> Throttle Body Assembly Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2004 Suzuki Swift + and 2004 Chevrolet Aveo. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View of Air Intake Tube
    GM1241566Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Battery Disconnect Caution in Cautions and Notices.
  1. Disconnect the negative battery cable.
  2. Remove the air intake tube from the throttle body.
  3. Disconnect the throttle cables by opening the throttle and moving the cable through the release slot.
    4. Fig 2: View of Vacuum Hoses
    GM1241930Courtesy of GENERAL MOTORS CORP.
  4. Disconnect the vacuum hoses from the throttle body.
  5. Disconnect the throttle position (TP) sensor and the idle air control valve connectors.
    6. Fig 3: View of Throttle Body Retaining Bolts
    GM1241931Courtesy of GENERAL MOTORS CORP.
  6. Remove the coolant hoses from the throttle body.
  7. Remove the throttle body retaining bolts.
  8. Remove the throttle body and discard the gasket.
  9. Remove the TP sensor.
  10. Remove the idle air control (IAC) valve.
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