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Home >> Chevrolet >> 2005 >> Aveo Base, 4D Hatchback >> Repair and Diagnosis >> External Pages >> Different car >> Section 27 (Engine Controls - 1.6L (L91) (Introduction)) >> Repair Instructions >> Exhaust Gas Recirculation (EGR) Valve Pipe Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2004 Suzuki Swift + and 2004 Chevrolet Aveo. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View of EGR Pipe to Intake Manifold Bolts
    GM1528366Courtesy of GENERAL MOTORS CORP.
  1. Remove the exhaust gas recirculation (EGR) pipe mounting bolts from the intake manifold.
    2. Fig 2: View of EGR Pipe to EGR Valve Mounting Bolts
    GM1528365Courtesy of GENERAL MOTORS CORP.
  2. Remove the EGR pipe mounting bolts from the EGR valve.
  3. Raise and suitable support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
    4. Fig 3: Identifying EGR Pipe to Intake Manifold Lower Mounting Bolt
    GM1528364Courtesy of GENERAL MOTORS CORP.
  4. Remove the lower mounting bolt attaching the EGR pipe to the intake manifold.
  5. Remove the EGR pipe.
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