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Home >> Chevrolet >> 2005 >> Aveo Base, 4D Hatchback >> Repair and Diagnosis >> External Pages >> Different car >> Section 113 (Manual Transmission Clutch System) >> Repair Instructions >> Clutch Master Cylinder Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2008 Suzuki Swift +, 2008 Pontiac Wave, and 2008 Chevrolet Aveo. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Clutch Master Cylinder Hydraulic Lilne
    GM1251812Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice .
  1. Install the clutch master cylinder and clutch master cylinder nuts.

    Tighten:  Tighten the clutch master cylinder nuts to 22 N.m (16 lb ft).

    2. Fig 2: Master Cylinder Pipe
    GM1251809Courtesy of GENERAL MOTORS CORP.
  2. Install the master cylinder pipe.
    3. Fig 3: Master Cylinder Hose
    GM1251808Courtesy of GENERAL MOTORS CORP.
  3. Connect the master cylinder hose.
  4. Connect the hose clamp on the master cylinder.
    5. Fig 4: Push Rod & Clutch Pedal
    GM1251785Courtesy of GENERAL MOTORS CORP.
  5. Install the push rod fixing pin and push rod.
  6. Install the locking clip.
  7. Bleed the air.
  8. Adjust the clutch pedal. Refer to Clutch Pedal Free Travel Adjustment (Cable)  or Clutch Pedal Free Travel Adjustment (Hydraulic) .
  9. Fill the reservoir with clutch/brake fluid up to the MAX level.
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