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Home >> Chevrolet >> 2005 >> Aveo Base, 4D Hatchback >> Repair and Diagnosis >> External Pages >> Different car >> Section 112 (Manual Transaxle - D16) >> Repair Instructions - Off Vehicle >> Differential Case Disassemble >> Disassemble

Differential Case Disassemble: Disassemble

WARNING: This page is about a different car, the 2008 Suzuki Swift +, 2008 Pontiac Wave, and 2008 Chevrolet Aveo. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Differential Cover & Bolts
    GM1251746Courtesy of GENERAL MOTORS CORP.
  1. Remove the differential cover bolts, the differential cover, and the differential cover gasket.
    2. Fig 2: Bearing-Adjusting Ring, Retainer Plate & Bolt
    GM1251747Courtesy of GENERAL MOTORS CORP.
  2. Remove the bearing-adjusting ring retainer plate bolt and the bearing-adjusting ring retainer plate.
    3. Fig 3: Bearing-Adjusting Ring & KM-520
    GM1251750Courtesy of GENERAL MOTORS CORP.
  3. Remove the bearing-adjusting ring using the KM-520  (1). See Special Tools .
    4. Fig 4: Right-Side Bearing-Retainer & Bolts
    GM1251751Courtesy of GENERAL MOTORS CORP.
  4. Remove the right-side bearing-retainer bolts and the right-side bearing retainer.
    5. Fig 5: Differential Assembly & Transaxle Case
    GM1251753Courtesy of GENERAL MOTORS CORP.
  5. Remove the differential assembly from the transaxle case.
    6. Fig 6: Ring Gear & Bolts
    GM1251756Courtesy of GENERAL MOTORS CORP.
  6. Remove the ring gear bolts.
    7. Fig 7: Ring Gear & Differential Housing
    GM1251758Courtesy of GENERAL MOTORS CORP.
  7. Separate the ring gear from the differential housing.
    8. Fig 8: Pinion Gear Shaft, Lock Pin & Differential Housing
    GM1251759Courtesy of GENERAL MOTORS CORP.
  8. Drive the pinion gear shaft lock pin from the differential housing and the pinion gear shaft.
    9. Fig 9: Pinion Gear Shaft
    GM1251762Courtesy of GENERAL MOTORS CORP.
  9. Remove the pinion gear shaft.
    10. Fig 10: Pinion Gear, Washers & Side Gears
    GM1251766Courtesy of GENERAL MOTORS CORP.
  10. Remove the pinion gears and the washers.
  11. Remove the side gears and the side thrust washers.
    12. Fig 11: Differential Bearings & J 22888-20A
    GM1251767Courtesy of GENERAL MOTORS CORP.
  12. Remove both of the differential bearings using the J 22888-20A  (1) with the puller legs J 22888-35  . See Special Tools .
    13. Fig 12: Speedometer Drive Gear
    GM1251770Courtesy of GENERAL MOTORS CORP.
  13. Remove the speedometer drive gear from the differential gear housing.
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