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Home >> Chevrolet >> 2005 >> Aveo Base, 4D Hatchback >> Repair and Diagnosis >> External Pages >> Different car >> Section 109 (Engine Mechanical - 1.6L) >> Repair Instructions - On Vehicle >> Oil Pan Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2008 Suzuki Swift +, 2008 Pontiac Wave, and 2008 Chevrolet Aveo. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Catalytic Converter Lower Flange Nuts
    GM1371910Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Battery Disconnect Caution .
    CAUTION: Refer to Safety Glasses Caution .
  1. Disconnect the negative battery cable.
  2. Remove the right front wheel. Refer to Tire and Wheel Removal and Installation .
  3. Remove the right front splash shield.
  4. Drain the engine oil from the engine crankcase.
  5. Disconnect the heated oxygen sensor (HO2S).
  6. Remove the catalytic lower flange nuts from the exhaust manifold and remover the bolts at the bracket.
    7. Fig 2: View Of Muffler Pipe Nuts
    GM1371911Courtesy of GENERAL MOTORS CORP.
  7. Remove the nuts that secure the front pipe.
  8. Remove the catalytic converter and the exhaust pipe as a unit.
    9. Fig 3: View Of Oil Pan And Transaxle Housing
    GM1371912Courtesy of GENERAL MOTORS CORP.
  9. Remove the bolts that secure the oil pan to the transaxle housing.
    10. Fig 4: View Of Transaxle Housing
    GM1371913Courtesy of GENERAL MOTORS CORP.
  10. Remove the bolt that secures the transaxle housing to the oil pan.
    11. Fig 5: View Of Oil Pan
    GM1371914Courtesy of GENERAL MOTORS CORP.
  11. Remove the grommet.
  12. Remove the oil pan retaining bolts.
  13. Remove the oil pan from the engine block.
  14. Remove the gasket from the oil pan.
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