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Home >> Chevrolet >> 2005 >> Aveo Base, 4D Hatchback >> Repair and Diagnosis >> External Pages >> Different car >> Section 109 (Engine Mechanical - 1.6L) >> Repair Instructions - On Vehicle >> Camshaft Gear Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2008 Suzuki Swift +, 2008 Pontiac Wave, and 2008 Chevrolet Aveo. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Holding Camshaft To Tighten Sprocket
    GM1291233Courtesy of GENERAL MOTORS CORP.
    NOTE: Use extreme care when installing the camshaft not to nick, scratch, or damage the camshaft lobes or bearing surfaces.
  1. Install the intake camshaft gear.
    2. NOTE: Refer to Fastener Notice .
  2. While holding the intake camshaft firmly in place, install the intake camshaft gear bolt.

    Tighten:  Tighten the intake camshaft gear bolt to 67.5 N.m (49 lb ft).

    3. Fig 2: View Of Intake And Exhaust Camshaft
    GM1371901Courtesy of GENERAL MOTORS CORP.
  3. Install the exhaust camshaft gear.
  4. While holding the exhaust camshaft firmly in place, install the exhaust camshaft gear bolt.

    Tighten:  Tighten the exhaust camshaft gear bolt to 67.5 N.m (49 lb ft).

    5. Fig 3: Spark Plug Wire Routing
    GM1371923Courtesy of GENERAL MOTORS CORP.
  5. Connect the engine ventilation crankcase ventilation tubes to the valve cover.
  6. Connect the ignition wires to the spark plugs.
  7. Install the timing belt. Refer to Timing Belt Replacement .
  8. Install the engine cover.
  9. Connect the negative battery cable.
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