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Home >> Chevrolet >> 2005 >> Aveo Base, 4D Hatchback >> Repair and Diagnosis >> External Pages >> Different car >> Section 109 (Engine Mechanical - 1.6L) >> Repair Instructions - Off Vehicle >> Exhaust Manifold Removal

Exhaust Manifold Removal

WARNING: This page is about a different car, the 2008 Suzuki Swift +, 2008 Pontiac Wave, and 2008 Chevrolet Aveo. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Exhaust Manifold Heat Shield And Bolts
    GM1291202Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Battery Disconnect Caution .
  1. Disconnect the negative battery cable.
    2. NOTE: Refer to Oxygen Sensor Notice .
  2. Disconnect the oxygen sensor connector.
  3. Remove the exhaust manifold heat shield.
    4. Fig 2: View Of Exhaust Manifold Nuts And Pup Converter
    GM1291211Courtesy of GENERAL MOTORS CORP.
  4. Remove the exhaust manifold nuts from the pup converter.
    5. Fig 3: Exhaust Manifold Retaining Nut Removal Sequence
    GM1291215Courtesy of GENERAL MOTORS CORP.
  5. Remove the exhaust manifold retaining nuts in the sequence shown and remove the exhaust manifold.
  6. Remove the exhaust manifold gasket.
  7. Clean the sealing surfaces of the exhaust manifold and the cylinder head.
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