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Home >> Chevrolet >> 2005 >> Aveo Base, 4D Hatchback >> Repair and Diagnosis >> External Pages >> Different car >> Section 109 (Engine Mechanical - 1.6L) >> Repair Instructions - Off Vehicle >> Exhaust Manifold Installation

Exhaust Manifold Installation

WARNING: This page is about a different car, the 2008 Suzuki Swift +, 2008 Pontiac Wave, and 2008 Chevrolet Aveo. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Exhaust Manifold Retaining Nut Tightening Sequence
    GM1291216Courtesy of GENERAL MOTORS CORP.
  1. Install the exhaust manifold and gasket.
    2. NOTE: Refer to Fastener Notice .
  2. Install the exhaust manifold retaining nuts and tighten in the sequence shown.

    Tighten:  Tighten the exhaust manifold retaining nuts to 25 N.m (18 lb ft).

    3. Fig 2: View Of Exhaust Manifold Nuts
    GM1291211Courtesy of GENERAL MOTORS CORP.
  3. Install the exhaust manifold nuts to the catalytic converter.

    Tighten:  Tighten the exhaust manifold nuts to 40 N.m (30 lb ft).

    4. Fig 3: View Of Exhaust Manifold Heat Shield And Bolts
    GM1291202Courtesy of GENERAL MOTORS CORP.
  4. Install the heat shield.

    Tighten:  Tighten the heat shield bolts to 13 N.m (10 lb ft).

  5. Connect the oxygen sensor connector.
  6. Connect the negative battery cable.
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