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Home >> Chevrolet >> 2005 >> Aveo Base, 4D Hatchback >> Repair and Diagnosis >> External Pages >> Different car >> Section 107 (Power Steering System) >> Repair Instructions >> Power Steering Pump Replacement (1.2L Engine) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2008 Suzuki Swift +, 2008 Pontiac Wave, and 2008 Chevrolet Aveo. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position the pump assembly in the vehicle.
    2. Fig 1: Power Steering Pump (1.2L Engine)
    GM1850786Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice .
  2. Loosely install the rear shackle bolt.
  3. Loosely install the pump retaining bolt.
  4. Position the belt on the pump pulley.
  5. Align the match marks and adjust the tension on the belt.
  6. Tighten the rear shackle bolt.

    Tighten:  Tighten the rear shackle bolt to 22 N.m (16 lb ft).

  7. Tighten the pump retaining bolt.

    Tighten:  Tighten the pump retaining bolt to 22 N.m (16 lb ft).

  8. Install the front shackle bolt.

    Tighten:  Tighten the front shackle bolt to 20 N.m (15 lb ft).

  9. Connect the pressure and supply lines to the pump.

    Tighten:  Tighten the pressure line union nut to 28 N.m (21 lb ft).

  10. Connect the pressure switch connector.
    11. NOTE: Refer to Using Proper Power Steering Fluid Notice .
  11. Refill the pump with new fluid and bleed the air from the system. Refer to Power Steering System Bleeding .
  12. Inspect for leaks. If leaks are found, correct the cause of the leaks and bleed the system.
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