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Home >> Chevrolet >> 2005 >> Aveo Base, 4D Hatchback >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Hydraulic Brake System >> Repair Instructions >> Master Cylinder Replacement >> Removal Procedure

Removal Procedure

    Fig 1: Disconnecting Electrical Connector From Reservoir
    GM1245647Courtesy of GENERAL MOTORS CORP.
  1. Disconnect the electrical connector from the reservoir.
    2. Fig 2: View of Brake Lines
    GM1245648Courtesy of GENERAL MOTORS CORP.
  2. For vehicles with the ABS braking system, disconnect the brake lines from the master cylinder body.
  3. For vehicles with the non-ABS braking system, disconnect the brake lines from the proportioning valves.
  4. For vehicles with the manual transaxle, disconnect the clip to the clutch hose connection at the master cylinder
  5. Plug the opening to the brake lines to prevent fluid loss and contamination.
    6. Fig 3: View of Master Cylinder, Nuts, and Booster Housing
    GM1245630Courtesy of GENERAL MOTORS CORP.
  6. Remove the attaching nuts from the power booster.
  7. Remove the master cylinder assembly.
  8. Remove the seal from the booster housing. Discard the seal.
  9. Drain the brake fluid.
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