LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2004 >> Malibu Maxx >> Repair and Diagnosis >> External Pages >> Different car >> Section 238 (Engine Mechanical - 3.6L (Ly7) (Repair Instructions - 4 Of 5)) >> Off-Vehicle Repair Instructions (Part 3) >> Piston, Connecting Rod, and Bearing Installation >> Connecting Rod Final Assembly Procedure

Connecting Rod Final Assembly Procedure

WARNING: This page is about a different car, the 2006 Buick LaCrosse and 2006 Buick Allure. However, it is still accessible from the selected car via links, so may be relevant.
  1. Guide the connecting rod away from the crankshaft connecting rod journal in order to lubricate the crankshaft connecting rod bearing journal.
  2. Apply a liberal amount of crankshaft prelube GM P/N 1052367 (Canadian P/N 992869) or clean engine oil GM P/N 12345501 (Canadian P/N 992704) to the crankshaft connecting rod bearing journal.
  3. Guide the connecting rod to the crankshaft connecting rod journal.
  4. Install the connecting rod end cap on its original connecting rod and ensure the bearing lock tangs are aligned on the same side of the rod.
  5. Fig 1: Identifying Piston & Connecting Rod Assembly
    GM902805Courtesy of GENERAL MOTORS CORP.
    NOTE: Do not lubricate the NEW connecting rod bolts. The NEW bolts have a pre-applied graphite lubricant. Applying lubricant to the connecting rod bolts will effect the clamp load when the connecting rod bolts are torqued. Improper clamp load can lead to component failure and extensive engine damage.
    IMPORTANT: DO NOT reuse the old connecting rod bolts.
  6. Install the NEW connecting rod bolts into the connecting rod cap.

    Tighten:  Tighten the NEW connecting rod bolts to 30 N.m (22 lb ft).

  7. Loosen the connecting rod bolts until the torque reading is zero.
  8. Re-tighten the connecting rod bolts.
    1. First Pass

      Tighten:  Tighten the connecting rod bolts to 25 N.m (18 lb ft).

    2. Final Pass

      Tighten:  Tighten the connecting rod bolts an additional 110 degrees using the J 45059  . See Special Tools .

  9. During and after installation, ensure each piston is positioned properly in the correct cylinder. The locating arrow on the top of each piston (1) must be pointing toward the front of the engine.
  10. Repeat these procedures for the remaining piston/connecting rod assemblies using the EN 46111  in order to rotate the crankshaft. See Special Tools .