LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2004 >> Malibu Maxx >> Repair and Diagnosis >> Accessories & Equipment >> Gauges & Instrument Panels >> Instrument Panel System Displays, Gauges And Console >> Diagnostic Information and Procedures >> DTC P0463 >> Diagnostic Aids

Diagnostic Aids

Use the Freeze Frame and/or Failure Records data in order to locate an intermittent condition. If you cannot duplicate the DTC, the information included in the Freeze Frame and/or Failure Records data may aid in determining the number of miles since the DTC set. The Fail Counter and Pass Counter can also aid in determining the number of ignition cycles that the diagnostic reported a pass and/or fail. Operate the vehicle within the same freeze frame conditions, RPM, load, vehicle speed, temperature, etc. This will isolate when the DTC failed.

Refer to TESTING FOR INTERMITTENT CONDITIONS AND POOR CONNECTIONS in Wiring Systems.

DTC P0463

Step Action Value(s) Yes No
Schematic Reference:  Instrument Cluster Schematics  
1 Did you perform the Diagnostic System Check - Vehicle? - Go to Step 2  Go to Diagnostic System Check - Vehicle in Vehicle DTC Information
2
  1. Disconnect C400.
  2. Connect a DMM between the fuel level sensor signal circuit on the female terminal side and the low reference circuit on the female terminal side.
  3. Measure the resistance.
Does the DMM indicate that the resistance is greater than the specified value?
250 Ω Go to Step 6  Go to Step 3 
3
  1. Connect the DMM between the fuel level sensor signal circuit on the female terminal side and a good ground.
  2. Measure the voltage.
Does the DMM indicate that the voltage is greater than the specified value?
0 V Go to Step 6  Go to Step 4 
4 Test the fuel level sensor signal circuit between C413 and the powertrain control module (PCM) for an open, a short to voltage, or high resistance. Refer to Circuit Testing and to Wiring Repairs in Wiring Systems.
Did you find and correct the condition?
- Go to Step 12  Go to Step 5 
5 Test the low reference circuit of the fuel level sensor between C413 and the PCM for an open, or for a high resistance. Refer to Circuit Testing and to Wiring Repairs in Wiring Systems.
Did you find and correct the condition?
- Go to Step 12  Go to Step 9 
6 Test the fuel level sensor signal circuit for an open, for a high resistance, or for a short to voltage between C413 and the fuel level sensor. Refer to Circuit Testing and to Wiring Repairs in Wiring Systems.
Did you find and correct the condition?
- Go to Step 12  Go to Step 7 
7 Test the low reference circuit of the fuel level sensor for an open, or for a high resistance between C413 and the fuel level sensor. Refer to Circuit Testing and to Wiring Repairs in Wiring Systems.
Did you find and correct the condition?
- Go to Step 12  Go to Step 8 
8 Inspect for poor connections at the harness connector of the fuel level sensor. Refer to Testing for Intermittent Conditions and Poor Connections and to Connector Repairs in Wiring Systems.
Did you find and correct the condition?
- Go to Step 12  Go to Step 10 
9 Inspect for poor connections at the harness connector of the PCM. Refer to Testing for Intermittent Conditions and Poor Connections and toConnector Repairs in Wiring Systems.
Did you find and correct the condition?
- Go to Step 12  Go to Step 11 
10 Replace the fuel level sensor. Refer to Fuel Level Sensor Replacement (Malibu Sedan) and Fuel Level Sensor Replacement (Malibu MAXX) in Engine Controls - 2.2L or to Fuel Level Sensor Replacement (Malibu Sedan) and Fuel Level Sensor Replacement (Malibu MAXX) in Engine Controls - 3.5L.
Did you complete the replacement?
- Go to Step 12  -
11 Replace the PCM. Refer to Powertrain Control Module (PCM) Replacement in Engine Controls - 2.2L or to Powertrain Control Module (PCM) Replacement in Engine Controls - 3.5L.
Did you complete the replacement?
- Go to Step 12  -
12
  1. Use the scan tool in order to clear the DTCs.
  2. Operate the vehicle within the Conditions for Running the DTC as specified in the supporting text.
Does the DTC reset?
- Go to Step 2  System OK