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Home >> Chevrolet >> 2004 >> Avalanche 2500 >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 6 (Engine Mechanical (Repair Instructions -- 1 Of 3) -- 4.8L, 5.3L & 6.0L) >> Repair Instructions (On-Vehicle & Off-Vehicle - Part 1) >> On-Vehicle Repair Instructions >> Engine Flywheel Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different variant/trim than selected.
IMPORTANT:
  • The flywheel does not use a locating pin for alignment and will not initially seat against the crankshaft flange or spacer, if applicable, but will be pulled onto the crankshaft by the engine flywheel bolts. This procedure requires a three stage tightening process.
  • Certain applications (6.0L) require a spacer and longer bolts for proper flywheel position.
  1. Install the spacer, if applicable, onto the rear of the crankshaft.
  2. Fig 1: View Of Spacer & Crankshaft Rear
    GM642276Courtesy of GENERAL MOTORS CORP.
  3. Install the flywheel and bolts to the crankshaft.
    IMPORTANT: Longer flywheel bolts must be used on applications using a flywheel spacer.
  4. Apply threadlock GM P/N 12345382, (Canadian P/N 10953489) or equivalent to the threads of the flywheel bolts.
  5. Fig 2: View Of Engine Flywheel & Bolts
    GM832979Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  6. Tighten the flywheel bolts.

    Tighten: 

    1. Tighten the bolts a first pass in sequence to 20 N.m (15 lb ft).
    2. Tighten the bolts a second pass in sequence to 50 N.m (37 lb ft).
    3. Tighten the bolts a final pass in sequence to 100 N.m (74 lb ft).

  7. Fig 3: Identifying Flywheel Bolt Tightening Sequence
    GM63174Courtesy of GENERAL MOTORS CORP.
  8. Install the automatic transmission. Refer to Transmission Replacement in Automatic Transmission - 4L60-E or Transmission Replacement in Automatic Transmission - 4L80-E.