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Home >> Chevrolet >> 2004 >> Avalanche 2500 >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 4 (Engine Control System - 4.8L, 5.3L & 6.0L (Introduction)) >> Repair Instructions >> Filler Tube Replacement (Single Tank - 5.3L (L59) Engine) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different variant/trim than selected.
IMPORTANT: Clean all fuel pipe and hose connections and surrounding areas before disconnection in order to avoid possible contamination of the fuel system.
    Fig 1: View Of Filler Door And Tethered Fuel Filler Cap
    GM300314Courtesy of GENERAL MOTORS CORP.
  1. Remove the fuel fill cap.
  2. Fig 2: Locating Spare Tire
    GM385766Courtesy of GENERAL MOTORS CORP.
  3. Remove the spare tire stowage lock cylinder.
  4. Fig 3: View Of Spare Tire
    GM385791Courtesy of GENERAL MOTORS CORP.
  5. Remove the spare tire.
  6. Fig 4: Identifying Fuel Filler Components
    GM300318Courtesy of GENERAL MOTORS CORP.
  7. Remove the fuel tank filler housing to fuel tank fill pipe screws.
  8. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  9. Fig 5: View Of Vent Hose (Single Tank - 5.3L (L59) Engine)
    GM855749Courtesy of GENERAL MOTORS CORP.
  10. Open the rear axle vent hose clip (3) at the fill pipe and remove the vent hose.
  11. Fig 6: View Of Fuel Fill Pipe Ground Strap Bolt & Fuel Fill Pipe Bracket Bolt
    GM855748Courtesy of GENERAL MOTORS CORP.
  12. Remove the fuel fill pipe ground strap bolt (2).
  13. Loosen the fuel fill pipe vent hose to fuel tank clamp.
  14. Loosen the fuel fill pipe to fuel tank clamp.
  15. Remove the fuel fill pipe bracket bolt (1).
  16. Separate the fuel fill pipe and vent hose from the fuel tank.
  17. Disengage the fuel fill pipe bracket from the frame.
  18. Remove the fuel fill pipe and vent hose.
  19. Cap the open end of the fuel tank to prevent system contamination.