LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2004 >> Avalanche 2500 >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 4 (Engine Control System - 4.8L, 5.3L & 6.0L (Introduction)) >> Repair Instructions >> Filler Tube Replacement (Single Tank - 5.3L (L59) Engine) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different variant/trim than selected.
    Fig 1: View Of Fuel Fill Pipe Ground Strap Bolt & Fuel Fill Pipe Bracket Bolt
    GM855748Courtesy of GENERAL MOTORS CORP.
  1. Uncap the fuel tank opening.
  2. Install the fuel fill pipe and vent hose to the fuel tank.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Engage the fuel fill pipe bracket to the frame.
  4. Install the fuel fill pipe bracket bolt (1).

    Tighten:  Tighten the bolt to 12 N.m (106 lb in).

  5. Tighten the fuel fill pipe vent hose to fuel tank clamps.

    Tighten:  Tighten the clamps to 2.5 N.m (22 lb in)

  6. Install the fuel fill pipe ground strap bolt (2).

    Tighten:  Tighten the bolt to 9 N.m (80 lb in).

    7. Fig 2: View Of Vent Hose (Single Tank - 5.3L (L59) Engine)
    GM855749Courtesy of GENERAL MOTORS CORP.
  7. Install the rear axle vent hose clip (3) at the fill pipe.
  8. Lower the vehicle.
    9. Fig 3: Identifying Fuel Filler Components
    GM300318Courtesy of GENERAL MOTORS CORP.
  9. Remove the fuel tank filler housing to fuel tank fill pipe screws.

    Tighten:  Tighten the screws to 2.3 N.m (20 lb in).

    10. Fig 4: View Of Spare Tire
    GM385791Courtesy of GENERAL MOTORS CORP.
  10. Install the spare tire.
    11. Fig 5: Locating Spare Tire
    GM385766Courtesy of GENERAL MOTORS CORP.
  11. Install the spare tire stowage lock cylinder.
    12. Fig 6: View Of Filler Door And Tethered Fuel Filler Cap
    GM300314Courtesy of GENERAL MOTORS CORP.
  12. Install the fuel fill cap.
scientia non olet · About LEMON Manuals