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Home >> Chevrolet >> 2004 >> Avalanche 2500 >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 13 (Engine Mechanical (Repair Instructions -- 2 Of 3) -- 4.8L, 5.3L & 6.0L) >> Repair Instructions (Off-Vehicle - Part 2) >> Engine Block Cleaning and Inspection >> Measuring the Cylinder for Oversize

Measuring the Cylinder for Oversize

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  1. Adjust the micrometer to a dimension slightly smaller than the bore size.

    Adjust the micrometer to 96.0 mm (3.78 in) for 4.8/5.3 liter engines.

    Adjust the micrometer to 101.62 mm (4.0 in) for 6.0 liter engines.

  2. Fig 1: Measuring Bore Gauge With Micrometer
    GM4974Courtesy of GENERAL MOTORS CORP.
  3. Insert the J 8087  into the micrometer and zero the J 8087  dial.
  4. Using a J 8087  , measure the cylinder bore for oversize.

    Slide the J 8087  up and down throughout the length of the cylinder bore. Check the bore both parallel and perpendicular to the centerline of the crankshaft at the top, center, and bottom of the bore.

    A 4.8/5.3 L cylinder bore that measures 96.000-96.018 mm (3.779-3.78 in) may be honed and serviced with a standard size piston.

    A 6.0 L cylinder bore that measures 101.618-101.636 mm (4.0007-4.0014 in) may be honed and serviced with a standard size piston.

    A cylinder bore that exceeds the maximum diameter must be serviced with an oversized piston.

  5. Fig 2: Measuring Cylinder Bore
    GM4972Courtesy of GENERAL MOTORS CORP.