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Home >> Chevrolet >> 2004 >> Avalanche 2500 >> Repair and Diagnosis >> External Pages >> Different car >> Section 412 (Engine Cooling System) >> Repair Instructions >> Coolant Heater Replacement (8.1L Engine) >> Installation Procedure

Installation Procedure

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    Fig 1: View Of Engine Block Coolant Heater
    GM635660Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  1. If reusing the old coolant heater, apply sealant GM P/N 12346004, (Canadian P/N 10953480), or equivalent to the threads.
  2. Install the coolant heater into the engine block.

    Tighten:  Tighten the coolant heater to 60 N.m (40 lb ft).

  3. Fig 2: View Of Coolant Heater Electrical Connector (8.1L)
    GM751506Courtesy of GENERAL MOTORS CORP.
    NOTE: The heater cord must not touch the engine, hot pipes, manifold, or any moving parts. Route the cord to the left front of the engine compartment securing with tie straps as necessary to prevent damage.
  4. Connect the coolant heater electrical connector.
  5. Fill the cooling system/engine block. Refer to Draining and Filling Cooling System .