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Home >> Chevrolet >> 2004 >> Avalanche 2500 >> Repair and Diagnosis >> External Pages >> Different car >> Section 411 (Transfer Case - BW 4482-Nr4) >> Diagnostic Information and Procedures >> Transfer Case Clunk in 4LO Lock

Transfer Case Clunk in 4LO Lock

WARNING: This page is about a different car, the 2004 GMC Yukon XL and 2004 GMC Yukon. However, it is still accessible from the selected car via links, so may be relevant.
Transfer Case Clunk in 4LO Lock

Cause Correction
DEFINITION: During acceleration or deceleration, a clunk is heard or felt in the transfer case while in 4LO Lock range only.
Review the Symptoms - Transfer Case  and perform the necessary inspections.
High/low planetary carrier assembly
  1. Inspect for the following conditions:
    • Excessively worn planetary gears
    • The planetary gears loose in the planetary carrier
    • The input gear for missing thrust washers or excessive thrust end play in the carrier
    • Excessively worn range sleeve engagement teeth on the carrier

      Refer to Cleaning and Inspection in Transfer Case - BW 4482-NR4 Unit Repair.

  2. Replace the high/low planetary carrier assembly if any of the above conditions are found. Refer to Transfer Case Disassemble and Transfer Case Assemble in Transfer Case - BW 4482-NR4 Unit Repair.
Annulus gear
  1. Inspect the annulus gear to front case fit for excessive looseness.
  2. Inspect the front case for wear caused by excessive looseness.
  3. Replace the front case half if worn.
Range sleeve
  1. Inspect the range sleeve engagement teeth for excessive wear.
  2. Inspect the range sleeve to mainshaft splines for excessive wear.
  3. Replace the range sleeve if faulty. Refer to Transfer Case Disassemble and Transfer Case Assemble in Transfer Case - BW 4482-NR4 Unit Repair.