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Brake Pedal Excessive Travel

  1. If you were sent here from SYMPTOMS - HYDRAULIC BRAKE  , go to next step. If you were not sent here from SYMPTOMS - HYDRAULIC BRAKE  , see DIAGNOSTIC STARTING POINT - HYDRAULIC BRAKES  under TROUBLE SHOOTING.
  2. Inspect for proper brake pedal travel. See BRAKE PEDAL TRAVEL AND MEASUREMENT  under ADJUSTMENTS & INSPECTIONS. Is the brake pedal travel distance within the acceptable level? If so, go to step  5 . If not, go to next step.
  3. Inspect for worn, missing or damaged brake pedal system components. Replace the brake pedal system components that are worn, missing or damaged, refer to the following as necessary:
    • Brake Pedal Replacement
    • Power Brake Booster Replacement (For Pedal Pushrod Replacement)
    See REMOVAL & INSTALLATION  . Did you find and replace any worn, missing or damaged brake pedal system components? If so, go to next step. If not, go to step  5 .
  4. Reinspect for proper brake pedal travel. See BRAKE PEDAL TRAVEL AND MEASUREMENT  under ADJUSTMENTS & INSPECTIONS. Is the brake pedal travel distance within the acceptable level? If so, go to step  9 . If not, go to next step.
  5. Inspect the hydraulic brake system for proper operation. See HYDRAULIC BRAKE SYSTEM TESTING  under SYSTEM TESTING. Inspect the hydraulic brake system for proper operation. If so go to step  9 . If not, go to next step.
  6. Inspect the drum brake system for proper operation. See DRUM BRAKE SYSTEM TESTING  under SYSTEM TESTING. Did you find and correct a condition? If so, go to step  9 . If not, go to next step.
  7. Inspect the disc brake system for proper operation. See DISC BRAKE SYSTEM TESTING  under SYSTEM TESTING. Did you find and correct a condition? If so, go to step  9 . If not, go to next step.
  8. Inspect the brake assist system for proper operation. See BRAKE ASSIST SYSTEM TESTING  under SYSTEM TESTING. Did you find and correct a condition? If so, go to next step. If not, go to DIAGNOSTIC STARTING POINT - HYDRAULIC BRAKES  under TROUBLE SHOOTING.
  9. Road test the vehicle to confirm proper operation. See HYDRAULIC BRAKE SYSTEM ROAD TEST  under TROUBLE SHOOTING. Is the condition still present? If so, go to step  2 . If not, then system is okay.
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