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Reassembly (Non-ABS)

  1. Install the spring to the master cylinder. Install the following to the master cylinder:
    • The new piston cup.
    • The secondary piston assembly.
    • The new secondary piston pressure cup.
  2. Install the O-ring and the primary piston to the master cylinder. Install the plate.
  3. Install the new cylinder cup. Install the piston stopper. See Figure .
  4. Depress and install the piston stopper snap ring into the master cylinder. With the pistons pushed entirely inside the cylinder, install the piston stopper bolt. Tighten stopper bolt to specifications. See TORQUE SPECIFICATIONS  .
  5. Install the master cylinder to the brake booster. See MASTER CYLINDER  under REMOVAL & INSTALLATION.
  6. Apply a thin coat of brake fluid around the new grommets, and install the grommets to the master cylinder. Install the reservoir. See MASTER CYLINDER RESERVOIR  under REMOVAL & INSTALLATION.
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