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Home >> Chevrolet >> 2003 >> Malibu Base >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Disc Brakes & Drum Brakes >> Removal & Installation >> Front Brake Hose >> Installation

Front Brake Hose: Installation

  1. Assemble the NEW copper brake hose gaskets and the front brake hose banjo bolt to the brake hose. See Figure. Install the front brake hose banjo bolt, the copper gaskets and the brake hose to the caliper. Tighten the front brake hose banjo bolt to specification. See TORQUE SPECIFICATIONS .
  2. Remove the rubber cap or plug from the exposed brake pipe fitting end. Position the brake hose into the mounting bracket and install the retaining clip. See Figure. Connect the front brake pipe to the front brake hose. Tighten the front brake pipe fitting to specification. See TORQUE SPECIFICATIONS .
  3. Bleed the brake system. See MANUAL BLEEDING  or PRESSURE BLEEDING  under BLEEDING, FILLING & FLUSHING BRAKE SYSTEM.
  4. Install the front wheel and tire assembly. Tighten nuts to specification. See TORQUE SPECIFICATIONS .
  5. Visually inspect that the hose does not make contact with any part of the suspension. Check the hoses in extreme right and left turn conditions. If the hose makes contact, remove the hose and correct the condition. Lower the vehicle.
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