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Home >> Chevrolet >> 2003 >> Malibu Base >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Disc Brakes & Drum Brakes >> Adjustments & Inspections >> Disc Brake System >> Brake Rotor Surface & Wear Inspection

Brake Rotor Surface & Wear Inspection

  1. If the inboard friction surface of the brake rotor is not accessible, reposition and support the caliper with the brake pads. See BRAKE PADS  under REMOVAL & INSTALLATION.
  2. Clean the friction surfaces of the brake rotor with denatured alcohol, or an equivalent approved brake cleaner.
  3. Inspect the friction surfaces of the brake rotor for the following braking surface conditions:
    • Heavy rust and/or pitting. Light surface rust can be removed with an abrasive disc; heavy surface rust and/or pitting must be removed by refinishing the rotor.
    • Cracks and/or heat spots.
    • Excessive blueing discoloration.
  4. If the friction surfaces of the brake rotor exhibit one or more of the braking surface conditions listed, the rotor requires refinishing or replacement. For refinishing, see BRAKE ROTOR REFINISHING . For replacement, see BRAKE ROTOR  under REMOVAL & INSTALLATION.
  5. Using a micrometer calibrated in thousandths-of-a-millimeter, or ten-thousandths-of-an-inch, measure and record the scoring depth of any grooves present on the rotor friction surfaces. Compare the groove scoring depth recorded to specification. See DISC BRAKE SPECIFICATIONS .
  6. If the brake rotor scoring depth exceeds the specification, or if an excessive amount of scoring is present, the rotor requires refinishing or replacement.