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Home >> Chevrolet >> 2002 >> Prizm LSi, Standard >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Hydraulic Brakes >> Repair Instructions >> Hydraulic Brake System Bleeding >> Manual Bleeding

Manual Bleeding

  1. If the vehicle has ABS and you replaced the master cylinder or the BPMV, refer to ABS AUTOMATED BLEED PROCEDURE .
  2. Clean any dirt and foreign material from the hydraulic brake hose and the fittings.
  3. Apply the brakes several times in order to remove vacuum reserve.
  4. Clean the cap for the reservoir (1).
  5. Remove the cap for the reservoir (1).
  6. Fill the reservoir with brake fluid, GM P/N 12377967 (or equivalent DOT 3 brake fluid) to the MAX Mark on the reservoir.
  7. Install the cap for the reservoir (1).
  8. Ensure that the level of the brake fluid in the reservoir is at least one- half full during the bleeding operation.
    Fig 1: Filling Reservoir With Brake Fluid
    G01711086Courtesy of GENERAL MOTORS CORP.

    Important:  Bleed the wheel cylinder or calipers in the following sequence:

    1. Right rear
    2. Left rear
    3. Right front
    4. Left front

  9. Raise and support the vehicle.
  10. Place a box end wrench (3) over the bleeder valve (2).
  11. Attach a transparent hose (1) over the bleeder valve (2).
  12. Submerge the other end of the hose in a transparent container (5) filled with brake fluid (6).
  13. Ask an assistant to complete the following actions:
    1. 13.1. Depress the brake pedal several times.
    2. 13.2. Hold the brake pedal fully depressed.
  14. Loosen the bleeder valve (2) approximately one-half turn. The brake pedal should now fall all the way to the floor as the brake fluid flows out of the bleeder valve and into the clear fluid container.
    NOTE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
  15. Tighten the bleeder valve (2).

    Tighten 

    Tighten the bleeder valve to 8.3 N.m (86 in lbs).

    Fig 2: Bleeding Hydraulic Brake System
    G01711087Courtesy of GENERAL MOTORS CORP.
  16. Ask an assistant to slowly release the pedal.
  17. Ask an assistant to depress and release the brake pedal.
  18. Bleed the hydraulic brake system until the following conditions are met:
    • The brake pedal application does not feel spongy.
    • There is no air in the brake pipes or hoses.
    • There are no air bubbles in the clear fluid container (6).
  19. Ask an assistant to depress the brake pedal several times.
  20. Remove the transparent hose (1) from the bleeder valve (2).
  21. Remove the box end wrench (3) from the bleeder valve (2).
  22. Repeat the hydraulic brake system bleeding procedure at each required wheel in order to bleed the entire hydraulic brake system.
  23. Lower the vehicle.
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