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Home >> Chevrolet >> 2002 >> Prizm Base, Automatic, A245E/MS7 >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Disc Brakes & Drum Brakes >> Repair Instructions - Disc >> Brake Pads Replacement >> Removal Procedure

Removal Procedure

Some models or aftermarket brake parts may contain asbestos fibers which can become airborne in dust. Breathing dust with asbestos fibers may cause serious bodily harm. Use a water-dampened cloth in order to remove any dust on brake parts. Equipment is available commercially in order to perform this washing function. These wet methods prevent fibers from becoming airborne.

  1. Siphon 2/3 of the fluid from the master cylinder reservoir.
  2. Raise and support the vehicle. Refer to LIFTING AND JACKING THE VEHICLE .
  3. Remove the tire and wheel assembly from the vehicle. Refer to TIRE AND WHEEL REMOVAL AND INSTALLATION .
  4. Press in the piston until the piston bottoms in its bore.
  5. Remove the 2 caliper pin bolts (1,2).
    Fig 1: Removing 2 Caliper Pin Bolts
    G01711113Courtesy of GENERAL MOTORS CORP.
    NOTE: Do not allow the brake components to hang from the flexible brake hoses. Damage to the brake hoses could result.
  6. Remove the caliper assembly (2) from the caliper carrier. Suspend the caliper with a wire (1) in order to prevent damage to the brake hose.
    Fig 2: Removing Caliper Assembly From Caliper Carrier
    G01711114Courtesy of GENERAL MOTORS CORP.
  7. Remove the following components from the caliper:
    • The pad wear indicator (1)
    • The 2 inner pad insulators (8,9)
    • The 2 outer pad insulators (4,5)
    • The inner brake pad (7)
    • The outer brake pad (3)
    • The 2 brake pad retainers (2,6)
    Fig 3: Removing Components From Caliper
    G01711115Courtesy of GENERAL MOTORS CORP.
  8. Inspect the brake pads for wear. If the pad thickness is less than specification, replace the disc brake pads in axle sets.

    Specification 

    The minimum brake pad lining thickness is 1 mm (0.039 in).

    Fig 4: Measuring Minimum Brake Pad Lining Thickness
    G01711116Courtesy of GENERAL MOTORS CORP.
  9. Inspect the 2 brake pad retainers for the following conditions:
    • Sufficient rebound
    • No deformation
    • No cracks
    • No wear
    • No rust
    • No dirt

    If the retainers meet the above conditions, the retainers can be used again.